Top Tips to Improve Health and Safety in Manufacturing Companies

Posted July 28, 2022 by in Career

In any manufacturing company, workers’ health and safety is paramount. Manufacturing companies must ensure the health and safety of their employees, and this can be done by implementing several measures.

Here’s how manufacturing companies can create a safer and healthier workplace for their employees. 

Manufacturing company making wine bottles

1. Take action immediately against air leaks 

Air leaks can occur in any type of manufacturing facility. When left unattended, the costs can be huge. A simple 3mm hole leak could even cost businesses of up to £600 per year.

Air leaks are dangerous because they can lead to employees being exposed to dangerous fumes and vapours, which could cause employees being prone to respiratory illnesses. 

To efficiently locate air leaks, businesses should follow the method of ‘listen, look, detect. The key principles of addressing air leaks will comprise replacing any worn down components immediately, and to frequently check the pipes, hoses and tubes. 

2. Using Machine Guards and Implementing Safe Work Practices

Another essential health and safety measure that manufacturing companies can take is to use machine guards. Machine guards are devices attached to machinery to protect workers from being injured by moving parts. They can be used on various types of machinery, including lathes, milling machines, and power presses.

Machine guards can help prevent various injuries, including lacerations, amputations, and crush injuries. Major injuries of workers were reported at an average of 3,100 per day. To be effective, machine guards must be appropriately designed and installed. They should also be regularly inspected to ensure they are in good working order. By using machine guards, manufacturing companies can greatly reduce the risk of injury.

Additionally, an estimated 33,000 workers are affected by illness caused or aggravated by their current or most recent employment. Safe work practices are procedures designed to protect workers from risks, such as exposure to hazardous substances, noise, slips, trips, and falls.

Some examples of safe work practices that manufacturing companies can use include job rotation, ventilation, and the use of personal protective equipment. By using safe work practices, companies can significantly reduce the risks to workers’ health and safety.

3. Implement Safety Protocols When Handling Hazardous Substances

Many manufacturing processes involve the use of hazardous substances. These substances can pose a serious health hazard to workers if they are not adequately controlled. Manufacturing companies should implement various controls to protect workers from exposure to dangerous substances.

For instance, most times, workers have to handle hazardous substances that are in liquid form. To prevent workers from coming into contact with these liquids, manufacturers can use various controls such as ventilation systems and enclosures. 

Additionally, immediate decontamination facilities should be available if a worker does come into contact with a hazardous substance. Manufacturers need to ensure they brief their staff about all the essential government guidance legislations regarding chemical safety. 


The manufacturing industry is a vital part of the economy. However, it is also an industry that comes with a variety of health and safety risks. To protect workers from these risks, manufacturing companies should be aware of various health and safety measures they can take.

Moreover, a healthy workforce is a productive workforce, and manufacturing firms can help maintain employee happiness by ensuring the workforce environment is one that is safe to operate in.